High Pressure Mortar Grouting Machine Matching Full Automatic Premixed Dry Mortar Production Line

Product Description

Product Description

Dry powder mortar, also known as ready-mixed mortar, is made in the factory by precise batching and uniform mixing. It can be used directly by adding water on the construction site. Although different additives are added, it has different properties. The dry powder mortar plant has a production capacity of 15-150t/h. It can be fully automatic or semi-automatic. The plant structure type can be simple, automatic, or tower type. It depends on the customer workshop area.

The production line adopts a modular design, equipped with a high-precision weighing and batching system and a twin-shaft non-gravity mixing host. It features high mixing uniformity, low residue, and fast speed, ensuring stable and consistent product quality. The whole machine is equipped with an intelligent PLC control system, which is easy to operate and reliable in operation. It supports free switching of multiple formulas to meet the needs of multi-variety, small-batch or large-scale production.

With fully enclosed conveying from raw material drying and screening, metering and batching to mixing and packaging, together with a pulse dust removal device, the line effectively reduces dust pollution and meets environmental protection requirements. Featuring a compact structure, reasonable layout, small footprint, and convenient installation and maintenance, it is widely used in building materials factories, mortar stations, precast component factories and other scenarios. It is an ideal solution for improving production efficiency, reducing production costs, and realizing industrialized production of dry-mixed mortar.

The large dry powder mortar production line includes a sand dryer and vibrating screen, storage bin, conveying system, weighing batching system, mixer, packaging machine, dust collector, and control system. According to customer requirements, we can design individual production processes.

Application of dry powder mortar plant
1. Bonding mortar:
Tile adhesive, jointing agent, special adhesive mortar for thermal insulation composite system, etc.
2. Masonry mortar:
Ordinary masonry mortar, special thin mortar for concrete blocks, thermal insulation masonry mortar, etc.
3. Decorative mortar:
Exterior wall paint mortar, decorative plaster, interior, and exterior wall putty, color paint mortar, etc.
4. Protective mortar:
Waterproof mortar, anti-corrosion mortar, mildew-proof mortar, self-leveling mortar, wear-resistant mortar, soundproof mortar, etc.


 

A professional dry mortar packing machine, specially designed for accurate quantitative packaging of various dry mortar mixtures. Equipped with high-precision weighing sensors to achieve precise weighing; supports automatic continuous operation; features high packing speed; adopts stable and durable stainless steel structure. It has flexible parameter adjustment functions to ensure consistent and high-quality packaging for various dry mortar applications. It features excellent adaptability to different dry mortar viscosity characteristics; outstanding sealing performance prevents leakage; high automation reduces labor intensity. Space-saving compact design; flexible measuring range; user-friendly operation; low noise and stable running. The dust-free filling system keeps the workshop clean; high-precision weighing ensures uniform weight of packaging bags; firm heat sealing prevents moisture absorption; low failure rate guarantees continuous production. Anti-bridging feeding structure avoids blockage; stable measurement unaffected by material characteristics; corrosion-resistant body suitable for harsh environments. PLC control realizes intelligent operation and remote monitoring; automatic fault diagnosis and alarm; high precision meets quality traceability requirements; modular design facilitates upgrading.
 

The dry mortar mixer is the core equipment of dry mortar production, mainly including twin-shaft non-gravity mixer and single-shaft paddle mixer. It adopts high-strength mixing structure with fast mixing speed, high uniformity, no segregation and no layering. The mixer has good adaptability to cement, sand, powder additives, polymer materials and lightweight particles. It features reasonable structure, strong rigidity, stable operation, low noise and low energy consumption. The inner wall is wear-resistant treated, making it durable and not easy to stick materials. It provides robust, reliable and cost-effective mixing, ensuring stable batch quality with low maintenance and operating costs. It is widely used in small and medium-sized dry mortar production, chemical mixing, building material processing and other fields, with reliable quality and high cost performance.
 

This automatic dry mix mortar production line is integrated equipment for making various dry building mortars such as tile adhesive, wall putty and cement mortar. It completes automatic batching, high uniformity mixing, conveying and packing in one process. Featuring stable performance, high output, low energy consumption and easy operation, it is suitable for large-scale mortar factory production and meets different construction material production needs.

 

Customer factory

 

In addition to the above schemes, our company also accepts the layout design of the entire factory. Complete packages are available upon request.

Detailed Photos

 

Product Parameters

 

Item	Fully automatic dry mix mortar production line
Capacity	15-150 tons per hour
Application	Bonding mortar, Masonry mortar, Decorative mortar, Protective mortar, waterproof mortar
PLC	Siemens
Electric parts	Siemens
Weighing sensor	Toledo
Number of Silo	2-5 sets
Bucket elevator	Plate chain bucket elevator
Screw conveyor	Italy brand, or Sicoma brand
Silo capacity	100 tons
Additive system	Automatic control
Weighting tolerance	aggregate within +/- 1%, additives: within 20g

 

Company Profile

Qingdao Qingchi Intelligent Technology Co., Ltd. is an industrial company engaged in the design, research, processing, manufacturing, and sales services of dry-mixed (powder) mortar production lines, special mortar production equipment, putty powder production lines, gypsum mortar equipment, and mortar construction equipment. 

The company focuses on scientific and technological research and development and technical services and creates a non-standard customized manufacturer of special mortar and putty equipment.

Since its establishment, the company has been adhering to the tenet of promoting the enterprise through science and technology, people-oriented and the concept of integrity-based, pursuit of excellence; adhering to the style of advancing with the times, pioneering and innovative, and the management idea of simplicity, efficiency, and execution. Qingdao Qingchi Intelligent Technology Co., Ltd. has cooperated closely with many European companies and scientific research institutions in the same industry, integrating European advanced technology and years of practical experience, and developed a complete set of mortar production line equipment with advanced technology and reliable performance.

Our team

 

Cooperation Cases

Honor Certificates

 

FAQ

 

1: What kind of terms of payment can be accepted?
A: L/C, T/T, Western Union could be accepted.

2: Can I visit your factory and your customer factory?
A: Yes, You can come by yourself or ask your friend in China to come to our factory or customer's factory.

3: What about the delivery time?
A: 7-35 days after receiving the deposit. According to the number of non-standard parts.

4: What about the warranty time?
A: 12 months after shipment or 2000 working hours.

5. What about the Minimum Order Quantity?
A: The MOQ is 1 pcs.

6. I don't have the formula, can you send me one?
A: Yes, we have more than 500 customers through these years, and our customers are willing to tell us their formulas.